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METALFORMING TIPS BLOG

The Red Book at a Glance: Formed Stamping

The Red Book at a Glance: Formed Stamping

In our last blog, we dove into the sixth chapter of the Metalforming Design Handbook, also known as the “Red Book,” which industry leaders recognize as the go-to manual for precision metal forming practices. Chapter Six taught us about punched holes. Now, join us as we take a closer look at extruded holes in Chapter

The Red Book at a Glance: Punched Holes

The Red Book at a Glance: Punched Holes

Definition of Punched Holes Identification of these punched holes can provide the basis for determining the inspection parameters. Roll-over is the natural consequence of the punching process, the mechanical properties of the material being punched, and the die application of techniques employed. Specification and Measurement of Punched Holes Dimension feature

The Red Book at a Glance: Piercing Round Holes

The Red Book at a Glance: Piercing Round Holes

In our last blog, we dove into the forth chapter of the Metalforming Design Handbook, also known as the “Red Book,” which industry leaders recognize as the go-to manual for precision metal forming practices. Chapter Four taught us about blank design. Now, join us as we take a closer look at piercing round holes in

The Red Book at a Glance: Blank Design

The Red Book at a Glance: Blank Design

In our last blog, we dove into the third chapter of the Metalforming Design Handbook, also known as the “Red Book,” which industry leaders recognize as the go-to manual for precision metal forming practices. Chapter Three taught us about edge conditions. Now, join us as we take a closer look at blank designs in Chapter

The Red Book at a Glance: Edge Conditions

The Red Book at a Glance: Edge Conditions

In our last blog, we dove into the second chapter of the Metalforming Design Handbook, also known as the “Red Book,” which industry leaders recognize as the go-to manual for precision metal forming practices. Chapter Two taught us about tolerances and how they vary for Short Run Metal Stampings according to the part’s design.

Dayton Rogers Combats Price Increases in Manufacturing

Dayton Rogers Combats Price Increases in Manufacturing

Think back to a year ago. As the pandemic made its way into the United States and other countries worldwide, consumers were panic buying due to the scarcity of products and fear of the unknown. Today, on the flip side, companies are the ones furiously trying to stock up to

The Red Book at a Glance: Tolerances

The Red Book at a Glance: Tolerances

In our last blog, we dove into the first chapter of the Metalforming Design Handbook, also known as the “Red Book,” which industry leaders recognize as the go-to manual for precision metal forming practices. Chapter One taught us how to use short-run stampings and compared the process to typical fabrication methods in terms of

Metal Stamping 101: How It Works & Types

Metal Stamping 101: How It Works & Types

Metal stamping has been a critical component of the manufacturing industry since the industrial revolution. In fact, one of its earliest use cases was in Germany to produce frames and handlebars for bicycles. Since then, it has evolved into an essential part of the production of parts and components for

Benefits of a Manufacturer with a Broad Service Offering

Benefits of a Manufacturer with a Broad Service Offering

When it comes to metal manufacturing services, a single line of purchasing for fabrication needs is ideal for a variety of reasons. Instead of having to go to multiple businesses, you can just go to one location for all your needs. Deciding to outsource multiple manufacturing services from a single

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FAQ's

Resources/Blog

Yes. Our CEO, Stephanie Lowry, recently joined the Destiny of Manufacturing podcast to discuss “The Road to 2030.” We provide insights on how Artificial Intelligence (AI) and preventative maintenance technologies are transforming the metal forming industry, helping you understand how to leverage these advancements for more reliable supply chains.

You can request a physical or digital copy of our industry-standard design guides by completing the online request form on our website or by emailing us directly at info@daytonrogers.com. These books provide essential formulas, tolerance charts, and “Do’s and Don’ts” for engineers designing stamped and fabricated metal parts.

We offer detailed technical articles explaining the trade-offs. Generally, Short-Run Stamping is best for prototypes and low volumes (minimizing tooling costs), while Progressive Die Stamping is ideal for high-volume production (lowering piece-part price). Our blog breaks down the break-even points and tooling implications for each.

Yes. Our resources include guides on rapid prototyping strategies, helping you move swiftly from concept to reality. We explain how to use laser cutting and soft tooling to validate designs quickly before investing in hard production tooling, ensuring your product is market-ready faster.

Our blog features technical deep-dives into Deep Draw Stamping , covering critical design considerations like draw ratios, corner radii, and material selection. These articles help engineers understand the unique capabilities and constraints of creating seamless, 3D metal shapes.