PROTOTYPE THROUGH PRODUCTION.

TIME-TESTED METAL STAMPING & FABRICATION.

Dayton Rogers has manufactured precision metal forming, stampings, fabrications, and assemblies for Americaโ€™s most demanding industries since 1929. Design for Manufacturing (DFM) is how we match the process to the part and the volume. We wrote the Red Book the industry still designs by. No requalification. No second supplier.

PROTOTYPE THROUGH PRODUCTION.

TIME-TESTED METAL STAMPING & FABRICATION.

Dayton Rogers has manufactured precision metal forming, stampings, fabrications, and assemblies for Americaโ€™s most demanding industries since 1929. Design for Manufacturing (DFM) is how we match the process to the part and the volume. We wrote the Red Book the industry still designs by. No requalification. No second supplier.

Manufacturing facilities in

The USA

4 Facilities Nationwide

Founded

1929

Minneapolis, Minnesota

From prototype

To Production

Single Source. Start to Finish.

OUR CAPABILITIES

Everything your part needs. One quality system.

Stamping, fabrication, welding, and assembly, manufactured by one team, in one quality system. We help production buyers choose fabrication or stamping based on volume and cost.

Hard alloys. Held to print.

Carbon Steel to nickel alloys, and everything in between, formed to tight tolerances, the way we have since 1929.

MATERIALS WE RUN

Stainless Steel

Carbon Steel

Aluminum

Copper & Brass

Spring Steel

Titanium

Nickel alloys

PROTOTYPE THROUGH PRODUCTION

One partner, prototype through production

Most suppliers quote a one-off, then hand production to another shop when volume arrives. That handoff is where cost, lead time, and accountability go. We start with Design for Manufacturing: the right process for the print, then move you between fabrication and stamping as volume and cost change, prototype through production, on one quality system.

01 / Design

Design for Manufacturing (DFM)

Our engineers optimize your design to lower cost and improve lead time before a single die is cut.

Our engineers optimize your design to lower cost and improve lead time before a single die is cut.

02 / Scale

Scalable by design

A seamless transition from initial prototyping to mass production; the qualification you pass once carries through.

03 / Quote

Expert, fast quoting

Accurate pricing on custom stamping and fabrication, reviewed by people with hands-on experience.

04 / Partner

Total project partner

One supplier for tooling, stamping, fabrication, and assembly, so you own one relationship, not five.

01 ยท SHORT TO MEDIUM RUN

Modular tooling for short to medium run stamping

Standardized, interchangeable die components slash upfront tooling costs and lead times, so you can scale and iterate without major capital expense.

Lower tooling cost. Shorter lead times.

02 ยท PRODUCTION

Progressive-die at volume

As your volumes grow, we transition seamlessly to progressive-die stamping: no new supplier, no requalification.

From first article to full production.

03 ยท PROTOTYPE THROUGH PRODUCTION

Laser-cut fabrication and soft tooling

Fabrication with laser cutting and soft tooling proves the print so a production program can scale. We use it to lock process and cost, not to run one-off R&D parts.

Same Line

Same Team

Same Quality System

COMMON QUESTIONS

Can you handle both prototype and higher-volume production orders?

Yes. Weโ€™re a โ€œtotal project partner,โ€ capable of managing your part from initial design and prototype through to higher-volume production. We use laser cutting and soft tooling for prototypes and short runs to minimize cost, then transition seamlessly to progressive-die stamping as your volumes increase.

What makes Dayton Rogers different from other metal stampers?

With nearly 100 years of experience (since 1929), we literally โ€œwrote the bookโ€ on metal forming design (The Red Book). We differentiate ourselves by offering both short-run modular stamping and higher-volume progressive stamping as well as fabrication under one roof, each location backed by AS9100/ISO9001 certifications and ITAR registration.

Where are your metal stamping and fabrication facilities located?

We have four strategic manufacturing facilities across the United States to ensure domestic quality and minimize shipping lead times: Minneapolis, MN (Headquarters), Columbus, OH, Columbia, SC, and Arlington, TX.

What certifications do you hold for defense and aerospace projects?

Dayton Rogers is AS9100 Rev D and ISO 9001:2015 certified, as well as ITAR registered. We adhere to strict quality management systems to meet the rigorous requirements of the aerospace, defense, medical, and energy industries.

How do I get a copy of the Red Book design handbook?

Request free PDF copy of our Red Book (Metalforming Design Handbook) directly from our website. This technical manual provides critical design guidelines, formulas, and โ€œDoโ€™s and Donโ€™tsโ€ to help engineers design cost-effective stamped parts.

INDUSTRIES

Built for regulated, demanding work.

The sectors where a missed tolerance or an unqualified supplier isnโ€™t an option, and where our certifications and materials are the price of entry.

01

Aerospace

Precision stampings, fabrications, and assemblies for aerospace OEMs and their suppliers.

AS9100 | ITAR. Stainless, titanium, and nickel alloys.

01

Aerospace

Precision stampings, fabrications, and assemblies for aerospace OEMs and their suppliers.

AS9100 | ITAR. Stainless, titanium, and nickel alloys.

07

Agriculture

Durable stamped and fabricated parts for agricultural equipment OEMs and heavy machinery.

Heavy-gauge capability. Carbon steel, stainless. Powder coating available.

07

Agriculture

Durable stamped and fabricated parts for agricultural equipment OEMs and heavy machinery.

Heavy-gauge capability. Carbon steel, stainless. Powder coating available.

02

Defense

Controlled, ITAR-registered manufacturing for defense programs and the U.S. defense supply chain.

ITAR registered. Controlled technical-data handling | defense supply chain.

02

Defense

Controlled, ITAR-registered manufacturing for defense programs and the U.S. defense supply chain.

ITAR registered. Controlled technical-data handling | defense supply chain.

09

Electronics

Chassis, enclosures, brackets, connectors, and heat sinks for electronics and data-center programs.

Tight PCB-mount tolerances. Copper, BeCu, phosphor bronze, aluminum.

09

Electronics

Chassis, enclosures, brackets, connectors, and heat sinks for electronics and data-center programs.

Tight PCB-mount tolerances. Copper, BeCu, phosphor bronze, aluminum.

04

Energy

Hardware, housings, and brackets for energy generation, distribution, bus bars, and storage.

Corrosion-resistant and high-conductivity alloys. Production stamping and fabrication at volume.

04

Energy

Hardware, housings, and brackets for energy generation, distribution, bus bars, and storage.

Corrosion-resistant and high-conductivity alloys. Production stamping and fabrication at volume.

08

Industrial

Precision components for industrial machinery, electrical enclosures, and electronic housings.

ISO 9001 quality system. Aluminum, copper, brass, and stainless.

08

Industrial

Precision components for industrial machinery, electrical enclosures, and electronic housings.

ISO 9001 quality system. Aluminum, copper, brass, and stainless.

03

Medical

Stamped and fabricated components for medical-device OEMs: instrument bodies, enclosures, trays, and housings.

ISO 9001 quality system. Stainless | finishing and passivation-ready parts.

03

Medical

Stamped and fabricated components for medical-device OEMs: instrument bodies, enclosures, trays, and housings.

ISO 9001 quality system. Stainless | finishing and passivation-ready parts.

05

Military/Firearms

Precision stampings and fabrications for firearms manufacturers, sporting goods companies, and military programs.

ITAR registered. Carbon steel, stainless, spring steel.

05

Military/Firearms

Precision stampings and fabrications for firearms manufacturers, sporting goods companies, and military programs.

ITAR registered. Carbon steel, stainless, spring steel.

06

Transportation

Brackets, housings, and structural components for automotive, commercial vehicle, and transit OEMs.

Higher-volume stamping. Carbon steel, aluminum, stainless.

06

Transportation

Brackets, housings, and structural components for automotive, commercial vehicle, and transit OEMs.

Higher-volume stamping. Carbon steel, aluminum, stainless.

+

Donโ€™t see your industry?

If itโ€™s precision metal, weโ€™ve probably built it. Talk to an engineer.

PROOF

Proof, not adjectives.

A real customer, in their own words, and the kind of case detail a procurement engineer actually checks. Weโ€™ll take that over calling ourselves a โ€œtrusted industry leader.โ€

โ€œ

Dayton Rogers is a joy to work with. They are always prompt and responsive to our accounts needs. I wish we had more companies with service like theirs

Jacob

Buyer ยท Winona, MN

Optical comparator inspecting a formed metal part

โ€œ

I have worked with a lot of local suppliers. One in particular, Dayton Rogers, was a fantastic supplier to work with. Iโ€™ve stayed in touch with Dayton Rogers after working with various companies.

Nate

Buyer ยท Spicewood, TX

CNC press brake forming sheet metal

โ€œ

As a design engineer for a Fortune 500 company, I find the engineering support at Dayton Rogers fantastic!

Tony

Buyer ยท Orlando, FL

Precision progressive die for metal stamping

โ€œ

I like the work Dayton Rogers does for us. Our designs are sometimes too complicated but our meeting with Dayton Rogers in September helped our engineering team understand more on how to design parts.

Jason

Buyer ยท Pearland, TX

Progressive stamping die in production

โ€œ

Dayton Rogers is a joy to work with. They are always prompt and responsive to our accounts needs. I wish we had more companies with service like theirs

Jacob

Buyer ยท Winona, MN

Optical comparator inspecting a formed metal part

โ€œ

I have worked with a lot of local suppliers. One in particular, Dayton Rogers, was a fantastic supplier to work with. Iโ€™ve stayed in touch with Dayton Rogers after working with various companies.

Nate

Buyer ยท Spicewood, TX

CNC press brake forming sheet metal

โ€œ

As a design engineer for a Fortune 500 company, I find the engineering support at Dayton Rogers fantastic!

Tony

Buyer ยท Orlando, FL

Precision progressive die for metal stamping

โ€œ

I like the work Dayton Rogers does for us. Our designs are sometimes too complicated but our meeting with Dayton Rogers in September helped our engineering team understand more on how to design parts.

Jason

Buyer ยท Pearland, TX

Progressive stamping die in production

โ€œ

Dayton Rogers is a joy to work with. They are always prompt and responsive to our accounts needs. I wish we had more companies with service like theirs

Jacob

Buyer ยท Winona, MN

Optical comparator inspecting a formed metal part

โ€œ

I have worked with a lot of local suppliers. One in particular, Dayton Rogers, was a fantastic supplier to work with. Iโ€™ve stayed in touch with Dayton Rogers after working with various companies.

Nate

Buyer ยท Spicewood, TX

CNC press brake forming sheet metal

โ€œ

As a design engineer for a Fortune 500 company, I find the engineering support at Dayton Rogers fantastic!

Tony

Buyer ยท Orlando, FL

Precision progressive die for metal stamping

โ€œ

I like the work Dayton Rogers does for us. Our designs are sometimes too complicated but our meeting with Dayton Rogers in September helped our engineering team understand more on how to design parts.

Jason

Buyer ยท Pearland, TX

Progressive stamping die in production

THE RED BOOK

We wrote the book on metal forming. Literally.

We wrote the book on metal forming. Literally.

The Red Book, our Metalforming Design Handbook, has been the industryโ€™s go-to reference for precision metal-forming design for decades: design guidelines, formulas, and hard-won rules in one volume engineers keep on the desk. Itโ€™s why customers trust our DFM. The team optimizing your part is the team that wrote the reference.

The Red Book, our Metalforming Design Handbook, has been the industryโ€™s go-to reference for precision metal-forming design for decades: design guidelines, formulas, and hard-won rules in one volume engineers keep on the desk. Itโ€™s why customers trust our DFM. The team optimizing your part is the team that wrote the reference.

Things Learned from over
90 Year making Metal Stampings
TABLE OF CONTENTS
1.How to Use Short Run Stampings5
2.Tolerances8
3.Edge Conditions9
4.Blank Design10
5.Piercing Round Holes11
6.Definition of Punched Holes13
7.Specification and Measurement of Round Holes13
8.Recommended Minimum Ratios of Punched Holes14
9.Spacing of Hole Edge to Part Edge and Adjacent Holes15
10.Piercing โ€” Adjacent to Bends16
11.Definition and Limits of Extruded Holes17
12.Common Methods of Countersinking17
13.Elements of Formed Stampings18
14.Specifications and Measurement of Formed Parts19
15.Position of the Form20
16.Height of the Form21
17.Distortion and Interference of Forming22
18.Edge Conditions of Formed Parts24
19.Styles of Embossing24
20.Specification and Measurement of Embossed Parts25
21.Recommended Limits of Embossed Parts26
22.Specifications and Characteristics of Drawn Parts27
23.Edge Condition of Drawn Parts28
24.Surface and Characteristic Conditions of Drawn Shapes29
25.Limits for Burrs30
26.Measurement and Limits of Flatness30
27.Dimensioning Practices for Turret Press31
28.Dimensioning Practices for Press Brake32
29.Laser Cutting33
30.Laser Considerations33
31.Carbon Steel Strip35
32.Minimum Bend radii for Aluminum36
33.Tap Drill Sizes โ€” Machine Screw Threads37
34.Pierced Hole Size Ctsk Diameter for 82ยฐ Screws38
35.Tonnage Formula39
Dayton Rogers Mfg. Co. acknowledges, with gratitude, selected illustrations
and editorial material supplied by Precision Metalforming Association.
Note: All dimensions are in English unless otherwise specified.
2
www.daytonrogers.com
METALFORMING
DESIGN HANDBOOK
COST EFFECTIVE DESIGN PRINCIPLES
In the beginning
Dayton Rogers was the only
short run stamping company.
Put our years of experience at your fingertips.
You get quality products, reliable service, and fast
delivery โ€” guaranteed โ€” from Dayton Rogers.
Questions? Contact us . . .
You can count on Dayton Rogers.
Four generations already have.

LEADERSHIP

Stephanie Lowry

CEO, Dayton Rogers

SCBIZ 2026 Leaders in Business & Finance

2025 Woman of Excellence

PMA Past Chair ยท Southeast District

Appointed CEO in 2025 after rising from receptionist through the executive ranks, she now drives Dayton Rogersโ€™ vision for modern, high-precision manufacturing. In 2026, she was honored at the SCBIZ Leaders in Business & Finance Awards.

Stephanie Lowry
Stephanie Lowry
Stephanie Lowry

FACILITIES

Four U.S. plants. Shorter lead times.

Four metal-stamping facilities across the United States, placed to keep lead times short with local supply-chain partners. Find the Dayton Rogers shop nearest you.

Four metal-stamping facilities across the United States, placed to keep lead times short with local supply-chain partners. Find the Dayton Rogers shop nearest you.

Headquarters/facility

Minneapolis, MN.

8401 West 35W Service Drive
Minneapolis, MN 55449

Facility

Columbus, OH.

2309 McGaw Road West
Columbus, OH 43207

Facility

Arlington, TX.

1107 Commercial Blvd N
Arlington, TX 76001

Facility

Newberry, SC.

12223 CR Koon Hwy
Newberry, SC 29108

WORK WITH US

Put 1929 to work on your part.

Send a production drawing or describe what you are sourcing. Our engineers review every RFQ for DFM and process path, prototype through production.