Resources
METALFORMING TIPS BLOG
The Dayton Rogers Difference: Discovery
Collaboration starts during our Discovery phase when not only is our Client learning about Dayton Rogers’ capabilities, superior service, pricing and, quality; but our sales and service team are learning about the needs and drivers for the Client project. Also, as part of this process, if desired, your assigned team
THE DAYTON ROGERS DIFFERENCE: PIONEERS OF PRECISION METALFORMINGTHE DAYTON ROGERS DIFFERENCE: PIONEERS OF PRECISION METALFORMING
Dayton Rogers created the mold when we pioneered the short-run metal stamping process. Since then, we have grown to be a full-service metal stamping and metal fabrication supplier. Trusted by leaders in all industries, we continue to be the go-to metalforming resource for every project with four manufacturing locations in
Designing an Economical Blank for Precision Metal Stampings
When designing metal blanks for precision metal stamping, there are a few guidelines to follow for the most economical results. Below, you’ll find some of these guidelines. These are tried-and-true best practices we’ve discovered in our over 90 years of metal stamping. GUIDELINES FOR BLANK DESIGN MINIMUM PRACTICAL SECTION THICKNESS Minimum practical
In The News SEPT 2022
During the last week of August 2022, David Fenske, CEO of Dayton Rogers participated in the Be the Change Golf Tournament to raise funds for programs involving employment for “second chance” individuals. Dayton Rogers is proud of our involvement to train and develop employees at all stages! His interview captured
4 Key Considerations When Designing for Laser Cutting
Lasers are a popular choice for short-run stampings or more precise parts. While lasers in many ways make manufacturing simpler, there are some unique considerations you need to make before designing a part for laser cutting. In addition to production economics, precision, and edge condition, consider these characteristics of laser-produced
THE RED BOOK AT A GLANCE: LASER CUTTING AND CONSIDERATIONS
In our last blog, we dove into Chapters 27 & 28 of the Metalforming Design Handbook, also known as the “Red Book.” Industry leaders recognize our “Red Book” as the go-to manual for precision metal forming practices. Chapters 27 & 28 taught us about the dimensioning practices for turret press and press brakes.
THE RED BOOK AT A GLANCE: DIMENSIONING PRACTICES
In our last blog, we dove into Chapters 25 & 26 of the Metalforming Design Handbook, also known as the “Red Book.” Industry leaders recognize our “Red Book” as the go-to manual for precision metal forming practices. Chapters 25 & 26 taught us about the measurement and limits of burrs and flatness. Now, join
Dayton Rogers Adds Value for Customers Through Launch of New Website
May 2, 2022 – The Dayton Rogers team is excited to announce that their new corporate website is set to launch the first week of May 2022. The process of designing and developing the new website began in Q4 2021, when Dayton Rogers leadership saw an opportunity to better support
The Red Book at a Glance: Styles of Embossing
In our last blog, we dove into Chapter 13 of the Metalforming Design Handbook, also known as the “Red Book,” which industry leaders recognize as the go-to manual for precision metal forming practices. Chapter 13 taught us about punched holes. Now, join us as we take a closer look at styles of embossing in Chapter
FAQ's
Resources/Blog
Yes. Our CEO, Stephanie Lowry, recently joined the Destiny of Manufacturing podcast to discuss “The Road to 2030.” We provide insights on how Artificial Intelligence (AI) and preventative maintenance technologies are transforming the metal forming industry, helping you understand how to leverage these advancements for more reliable supply chains.
You can request a physical or digital copy of our industry-standard design guides by completing the online request form on our website or by emailing us directly at info@daytonrogers.com. These books provide essential formulas, tolerance charts, and “Do’s and Don’ts” for engineers designing stamped and fabricated metal parts.
We offer detailed technical articles explaining the trade-offs. Generally, Short-Run Stamping is best for prototypes and low volumes (minimizing tooling costs), while Progressive Die Stamping is ideal for high-volume production (lowering piece-part price). Our blog breaks down the break-even points and tooling implications for each.
Yes. Our resources include guides on rapid prototyping strategies, helping you move swiftly from concept to reality. We explain how to use laser cutting and soft tooling to validate designs quickly before investing in hard production tooling, ensuring your product is market-ready faster.
Our blog features technical deep-dives into Deep Draw Stamping , covering critical design considerations like draw ratios, corner radii, and material selection. These articles help engineers understand the unique capabilities and constraints of creating seamless, 3D metal shapes.
