WHAT WE MAKE
Can we make your part? Almost certainly.
Stamping, fabrication, welding, machining, finishing, and assembly run in one quality system, with in-house tool and die and DFM engineering that pick the right process for volume and cost. Powder coating available across our divisions. Below is what each process does and the envelope it works in. Where a number is part-specific, send a drawing and we will answer it directly.
PROCESSES
ONE QUALITY SYSTEM | FOUR PLANTS
THE SIX PROCESSES
Jump to a capability
METAL STAMPING
Precision Metal Stamping
Short-run, progressive, and draw stampings for production programs. Prototype through production, short to medium runs on modular tooling, and high-volume work on progressive dies.
Progressive-die stamping for production volumes
Short-run stamping on soft / temporary tooling when volume does not yet justify a progressive die
Draw stamping for enclosures, housings, and cups
Laser cutting for low-volume blanks and process development
Methods
Progressive die · short-run · draw stamping · laser blanking
Volume range
Fabrication and short-run to higher-volume progressive production
Materials
Stainless Steel, Carbon Steel, Spring Steel, aluminum, copper, brass, titanium, and nickel alloys
SHEET METAL
Sheet Metal Fabrication
Laser cutting, forming, and custom fabrication for low-volume and production sheet-metal parts, the right process when stamping tooling doesn’t pencil out.
Laser cutting & CNC forming
Low-volume custom fabrication
Brackets, enclosures, panels, and housings
Seamless path to stamping as volume grows
Methods
Laser cutting · forming · custom fabrication
Best for
Low-volume & custom parts; bridge to production stamping
WELDING
Welding
Welded assemblies and weldments built to print and joined to spec, so a multi-piece part leaves as one finished component.
Weldments and welded sub-assemblies
Joining of stamped and fabricated components
Built to your drawing and weld spec
Scope
Weldments · welded assemblies · component joining
ASSEMBLIES
Complete Assemblies
Multi-process assemblies, delivered finished: your full bill of materials, stamped, fabricated, welded, machined, finished, and assembled, then shipped as one part number.
Multi-component, multi-process assemblies
Hardware insertion and finishing included
One supplier, one part number, one P.O.
Delivered as
Finished assemblies, one part number
Includes
Stamping · fabrication · welding · machining · finishing
POWDER COATING
Powder Coating
Our Texas facility powder coats in-house. The other divisions work with established coating vendors.
Texas in-house powder coating
Reliable vendors at MN, OH, and SC
Coated parts feed straight into assembly
Finish
Texas in-house; vendors at other plants
ENGINEERING & DFM
Engineering & DFM
An expert engineering team reviews your design for manufacturing before tooling is cut, then recommends fabrication or stamping based on volume and cost. It is the same expertise that produced the Red Book.
Design for Manufacturing (DFM) review
Material and process selection guidance
Volume and process planning (fab vs. stamping)
Service
DFM review · material / process selection
Team
The team that authored the Red Book design handbook
ENGINEERING & TOOLING
The capability behind the line.
Not extra services. We review the print for manufacturing, then pick fabrication or stamping based on volume and cost, so production stays on one team with no new supplier, prototype through production.
IN-HOUSE CAPABILITY
Tool & Die Department
Our own tool and die department designs, builds, and maintains the tooling production runs on, so a process change does not mean a new supplier.
In-house die design and build
Tool maintenance and engineering changes handled internally
Soft / temporary tooling for prototypes and short runs
IN-HOUSE
Die design · build · maintenance
TOOLING TYPES
Progressive dies · soft / temporary tooling
IN-HOUSE CAPABILITY
Engineering & DFM
An expert engineering team reviews your design for manufacturing before tooling is cut, then recommends fabrication or stamping based on volume and cost. It is the same expertise that produced the Red Book.
Design for Manufacturing (DFM) review
Material and process selection guidance
Volume and process planning (fab vs. stamping)
Led by experienced metalforming engineers
SERVICE
DFM review · material / process selection
AUTHORITY
The team that authored the Red Book design handbook
QUALITY SYSTEMS
Certified for the work that matters.
Every Dayton Rogers plant runs under the same audited quality systems, prototype through production. That is how first articles, short runs, and full-volume programs stay consistent across four U.S. facilities.
AEROSPACE + QUALITY
AS9100 Rev D + ISO 9001:2015
An aerospace-grade, unified quality management system across all four plants, from Minneapolis to Newberry. Built for flight-critical parts, full traceability, and the same process discipline on a first article or a progressive production run—ready for customers who audit every step.
DEFENSE
ITAR Registered
U.S. Department of State registration for controlled defense articles and technical data. A secure supply-chain partner for programs that cannot leave domestic control.
REGULATED
Federal Firearms License
FFL Type 07 manufacturing authority for firearm and munitions components. Stamping, forming, and assembly under licensed, documented controls.
One quality system. Four U.S. plants.
Our plants in Minnesota, Ohio, Texas, and South Carolina are each ISO 9001:2015 and AS9100 Rev D certified, so your program can scale without changing the quality bar.
INDUSTRIES
Built for regulated, demanding work.
The sectors where a missed tolerance or an unqualified supplier isn’t an option, and where our certifications and materials are the price of entry.
ONE SUPPLIER, PROTOTYPE THROUGH PRODUCTION
Send us the part you’re sourcing.
Upload a drawing or describe it. Our engineers review every RFQ and reply with real pricing and lead time.