When it comes to metal manufacturing, there are a variety of methods to choose from. Custom metal stamping is one such method, often selected for its ease of setup and quick turnaround time. While standard metal stamping tooling can be effective, there are some cases in which a custom metal stamping tool may be worth investing in.
Most people associate the term “custom” with a high price tag- but can custom metal stamping actually help you save on manufacturing costs? Let’s take a closer look at how a custom metal stamp tool can affect production costs in the long run.
Custom metal stamping is a manufacturing process that involves using a die to bend, shape, and cut metal into a specific form to match a customer’s design requirements. The die, typically made of hardened steel, is used to stamp the metal into the desired shape. This process is commonly used to create metal products such as brackets, clips, and other small components.
There are many production benefits to custom metal stamp tooling- not just in the case of producing consistently high-quality parts, but also in the case of cost savings.
One of the main ways that custom metal stamping can save you costs is through lower tooling costs. It may sound counterintuitive, but here’s how it works. Unlike other manufacturing methods, custom metal stamping only requires a single die to create the desired shape. This means that you don’t have to invest in expensive molds or tooling for each individual product. This can result in significant cost savings, especially for smaller production runs.
Faster Production Time
Another benefit of custom metal stamping is that it can result in faster production times. Since the die is already created and ready to use, the process of stamping the metal into the desired shape is much quicker than other methods. This can be especially beneficial for businesses that need to produce large quantities of metal products in a short amount of time.
Custom metal stamping also has the potential to reduce material waste, which can save you costs in the long run. Since the die is specifically designed for the desired shape, there is less material wasted during the manufacturing process. This can be especially beneficial for businesses that work with expensive metals.
One of the key advantages of custom metal stamping is the design versatility that it offers. The custom die can be created to produce a wide range of shapes and sizes, allowing for more flexibility in product design. This can be particularly useful for businesses that require unique or complex metal products. By using custom metal stamping, you can create products that meet your specific needs without having to invest in expensive machining operations or molds.
Finally, custom metal stamping can save you costs in the long run due to the durability of the dies. Since they are made of hardened steel, they can withstand high volumes of production without wearing down. This means that you won’t have to constantly replace the dies, resulting in cost savings over time.
Custom metal stamping can benefit a manufacturer in several cases. Here are a few scenarios where a manufacturer would benefit from custom metal stamping from a supplier:
1. High-volume production: If a manufacturer needs to produce a large quantity of metal parts, custom metal stamping can be a cost-effective solution. The use of a single die allows for efficient and rapid production, reducing manufacturing time and costs.
2. Complex part designs: Custom metal stamping is particularly advantageous for creating complex part designs. The die can be customized to accurately shape and cut the metal into intricate shapes and patterns, ensuring precision and consistency in the final product.
3. Consistency and repeatability: Custom metal stamping ensures consistent and repeatable results. The use of a die allows for precise control over the manufacturing process, resulting in consistent part dimensions and quality. This is especially important for manufacturers that require uniformity across their products.
4. Cost savings: As mentioned earlier, custom metal stamping can lead to cost savings, especially for smaller production runs. The use of a single die reduces the need for expensive molds or tooling for each individual product. This can significantly lower tooling costs and overall production expenses.
5. Fast turnaround time: Custom metal stamping offers a quick turnaround time compared to other manufacturing methods. Once the die is created, the stamping process can be efficiently carried out, enabling manufacturers to meet tight deadlines and respond to market demands promptly.
By leveraging custom metal stamping from a supplier, manufacturers can benefit from cost savings, faster production times, consistent quality, and the ability to produce complex designs with precision.
The truth is that custom metal stamping can actually help you save costs in the long run! While the initial setup costs for custom metal stamping may be higher compared to other manufacturing methods, the ability to produce high volumes of precision parts quickly can result in significant savings over time. The use of dies in custom metal stamping allows for efficient and repeatable production, reducing the need for manual labor and minimizing errors. Additionally, the versatility of custom metal stamping enables the production of complex designs and shapes, further adding value to your products.
Dayton Rogers has led the metalforming industry for more than 90 years, using stamping and fabrication expertise to create a wide array of parts for multiple applications. Our metal stamping and metal fabrication services create unique solutions that are integral to your project’s success. If you’re ready to discuss our available metalforming methods in a free consultation, don’t wait. Call today to speak to one of our metalforming experts about your project or schedule an in-person meeting.
Want to learn more about metal stamping and fabrication? Get your FREE copy of the Design Principles Red Book. This Design Principles booklet describes the various common conditions that occur in the fabrication of parts.